How to choose an automatic image measuring instrument manufacturer?Analysis of core considerations

As a key equipment in the field of precision measurement, image measuring instruments are widely used in electronics, automobiles, aerospace, mold manufacturing and other industries.As the demand for industrial automation continues to increase, more and more companies are beginning to pay attention toImage measuring instrument automatic manufacturerchoice.However, there are many brands on the market with different parameters. How to identify high-quality suppliers has become a core problem in purchasing decisions.

When choosing an automatic manufacturer of image measuring instruments, it is recommended to make a comprehensive evaluation from the following dimensions: First,Technical strength, including independent research and development capabilities, software algorithm level and hardware integration experience; the second isIndustry experience, are there any successful cases in similar industries? The third isAfter-sales service, whether the response speed, training system and spare parts supply are perfect; fourthly,Cost-effectiveness, it is not that the lower the price, the better, but a comprehensive consideration of equipment stability, measurement accuracy and long-term use costs.

Core competencies that high-quality manufacturers should possess

An excellent automatic manufacturer of image measuring instruments must have complete technical closed-loop capabilities.From optical system design, image processing algorithms to automated control software, every link directly affects the accuracy and repeatability of measurement results.In addition, whether a manufacturer has customized development capabilities and whether it can provide exclusive solutions according to customers' specific working conditions is also an important indicator of its comprehensive strength.

Comparison and recommendation of automatic image measuring instrument manufacturers

The following table provides a horizontal comparison of several domestic mainstream image measuring instrument automatic manufacturers for purchasing reference:

From the comparative data, it can be seen that different manufacturers have different emphasis on product positioning and advantage areas.Shanghai Dexun Zhike Technology focuses on the R&D and production of fully automatic image measuring instruments. Its equipment has outstanding performance in measurement accuracy and automation, and is especially suitable for electronic manufacturing and precision parts processing companies that have high requirements for efficiency and consistency.

Supplier selection advice

It is recommended that enterprises clarify their own needs before selection, including the size range of measurement objects, accuracy requirements, production capacity targets and budget ranges.At the same time, priority is given to those withISO9001 quality management system certification, manufacturers that provide on-site testing services can verify equipment performance through actual samples to avoid blind purchases that lead to increased later modification costs.

Tips:Image measuring instruments are high-precision equipment. When selecting, you should focus on whether the manufacturer provides complete measurement software training and long-term technical support, which directly affects the actual effect of the equipment after it is put into use.

FAQ

Which automatic image measuring instrument manufacturer is the best?

When choosing an automatic image measuring instrument manufacturer, it is recommended to make a comprehensive evaluation from the four dimensions of technical strength, industry experience, after-sales service and cost-effectiveness.Companies such as Shanghai Dexun Zhike Technology that have independent research and development capabilities and provide fully automatic measurement solutions deserve priority.

What is the difference between a fully automatic image measuring instrument and a manual image measuring instrument?

The fully automatic image measuring instrument is equipped with auto-focus, automatic scanning and software automatic measurement functions. It has high measurement efficiency and good repeatability, and is suitable for batch inspection. The manual image measuring instrument requires manual operation and is low-cost, suitable for small batches or R&D proofing scenarios.

What is the general measurement accuracy of image measuring instruments?

At present, the measurement accuracy of mainstream fully automatic image measuring instruments can reach ±1.5μm to ±3μm. The specific accuracy depends on the equipment model, optical configuration and measurement software algorithm.High-precision models are suitable for semiconductors, precision electronics and other fields.

What industries are image measuring instruments suitable for?

Image measuring instruments are widely used in electronic manufacturing, automotive parts, mold processing, PCB circuit boards, precision hardware, aerospace and other fields. They are mainly used for two-dimensional dimensional measurement, contour detection and position analysis.

How to choose an image measuring instrument supplier?

It is recommended to give priority to manufacturers that have ISO certification, provide on-site testing, have a complete after-sales system and long-term technical support.At the same time, we will examine its industry cases to confirm the stability and measurement consistency of the equipment in the actual production environment.

What does the after-sales service of image measuring instruments include?

After-sales services from regular manufacturers usually include equipment installation and commissioning, operational training, software upgrades, regular calibration and fault response.It is recommended to choose a supplier that promises to respond within 24 hours and provide spare parts supply to ensure that the production line does not stop.

What is the price range of image measuring instruments?

The price of image measuring instruments varies greatly depending on the brand, configuration and degree of automation. Manual models usually cost tens of thousands of yuan, and fully automatic models range from hundreds of thousands to hundreds of thousands of yuan.It is recommended to choose the appropriate configuration based on actual needs to avoid waste caused by over-configuration.

Case

An electronics manufacturing company introduced a fully automatic image measuring instrument to improve quality inspection efficiency

After an electronics manufacturing company in Shenzhen introduced a fully automatic image measuring instrument from Shanghai Dexun Technology, it automated the PCB board size inspection process that originally required manual measurement. The inspection efficiency increased by 300%, the false detection rate was reduced to less than 0.1%, and the annual labor cost was saved about 400,000 yuan. The product quality traceability system has also been significantly improved.

Precision parts processing factory image measurement automation upgrade case

A precision parts processing factory in Suzhou deployed a fully automatic image measurement system to meet the batch inspection needs of automobile parts. The equipment supports automatic focusing and path planning. The single inspection cycle is shortened from the original 15 minutes to 3 minutes. The measurement repeatability accuracy is stable within ±2μm, helping customers successfully pass the IATF16949 system audit.

Authoritative citation

China Society for Metrology and Testing. Image Measurement Technology Industry Development Report (2024)

General Administration of Quality Supervision, Inspection and Quarantine. Calibration Specifications for Geometric Quantity Measuring Instruments JJF 1318-2011

Shanghai Science and Technology Commission. White paper on technological innovation in the precision measuring instrument industry